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Mould Information:
Mold information | Content |
Product Material | ABS,PP,PC,PA,PMMA,PS,POM and etc. |
Moldbase | FUTABA,LKM,HASCO,DME |
Cavity material | 45#,50#,P20,H13, 718 2738, NAK80, S136, SKD61 etc. |
Runner | Cold/Hot runner |
Cavity | Multi or single cavity |
Standart parts | Hasco |
Gate type | Side gate,Sub gate,Pin point gate,Edge gate etc. |
Treatment | Heat treatment and Nitriding,polish, etc. |
HRC | H45~52 |
Product weight | 50~5000g |
Machine type | 160Ton,250Ton,650Ton |
The standard of appearance of the products for stripe | MT(Mold Tech),YS,HN series |
The way of Color contrast | RAL K7,PANTONE |
Plastic Mold (Mould) production process:
1. 3D drawing/Samples for quotation: According to 3D drawing or samples for quotation.
2. Negotiations: Including the price of moulds, moulds sizes, material for cores & cavities, weight of product, product color, payment, moulds lifetime, delivery, etc.
3. Purchasing Order : After the customer confirming the mould design and quotation.
4. Making mold(moulds): Confirm drawing, start to do DFM, mold flows and mold detail agreed with the customer, start producion.
5. Production schedule: Every week we will feedback to the customer about the mold progress(picture).
6. Sample shoot: We provide the moulds test samples for confirmation(about 10-15 piece), we will start mass production when get your signature samples.
Hot runner
Chinese or international famous brand hot runner systems.Hot runner or cold runner with good cooling system. hot runner system is designed and made by ourselves, it can achieve ideal and prompt heating effect for plastic production, cavity with lower injection pressure to reduce wear and tear of mould parts
Heating system
with double heating system, it has separate temperature control mode ,the heat bar are used to heat hot-runner manifold , small heaters supply the heating temperature for cavity nozzle continuously.
Cooling system
each parts including core ,cavity has independently cooling system.
Heating treatment
mechanical treatment cavity and core to prolong service life ,nitrogen treatment with neck screw. with fitly operation ,guarantee Long using life over 2.0 million times of injection cycle.
Advanced Testing and Processing Equipment
Many machine tools are imported from America and Japan, such as Machine center, CNC lathers, EDM and so on. All of these increases processing precision, good interchangeability
Note tips:
1. when you stop producing or remove the mould, please paint antirust paint on cavity, thread mouth, core to prevent mould sweat and corrosion.
2. If the mould is unuse,you can put it to dry place and paint anticorrosive oil on outer to Prevent moisture.for next time use.
Special satisfied service
1.we will send the weekly mould process report and tooling schedule each 5-10 work days.
2. we will send the first testing sample for buyer's inspection and work out improvement requirements.
3. we will send the mould testing video before shipment.